Investing in a flooring system for your industrial or commercial facility is a critical decision that can impact the efficiency, safety, and longevity of your operations. The "Best" Tru Flake 2-Day Hybrid Industrial Epoxy Coating System is specifically designed to meet the demands of high-traffic, heavy-duty environments. Engineered for exceptional durability and performance, this advanced flooring solution offers a range of benefits that make it the ideal choice for business owners looking to enhance their facilities.

Installation Process

STEP 1

Precision Surface Preparation

We begin by thoroughly grinding the concrete surface using advanced mechanical grinders with specialized diamonds. This step removes any old coatings, contaminants, and surface imperfections, creating a clean and profiled surface. Throughout this process, we use HEPA dust-free vacuum systems to capture dust and debris, maintaining a clean and safe environment. Cracks and joints in the concrete are carefully filled and sealed to ensure a smooth, stable foundation for the epoxy coating.

STEP 2

Application of the Moisture Vapor Barrier

Once the surface is fully prepared, we apply a layer of 100% solid epoxy that acts as a moisture vapor barrier. This layer is crucial for protecting the concrete substrate from moisture penetration, preventing issues like bubbling, peeling, or delamination of the coating. We ensure an even application of the barrier, allowing it to cure completely before moving on to the next step.

STEP 3

Base Coat and Full Chip Broadcast

The next step involves applying the base coat, a 100% solids epoxy pigmented to your chosen color. While the base coat is still wet, we broadcast your selected color chips across the entire surface to achieve full coverage. This process not only enhances the aesthetic appeal of your floor but also provides additional protection. After the base coat has cured, we remove any loose or excess chips to leave behind a fully embedded, textured surface.

STEP 4

Application of the High-Wear Satin Epoxy Topcoat

The final coating layer is a 100% solids high-wear satin epoxy topcoat, fortified with our AlumX High Wear Additive for enhanced durability. We also incorporate a coarse nonslip additive to maximize safety, particularly in environments with heavy machinery, chemicals, and high foot traffic. This topcoat is applied evenly to ensure a smooth, consistent finish that can withstand the demands of an industrial setting.

STEP 5

Quality Inspection and Final Touches

After the topcoat has fully cured, our team conducts a thorough inspection to ensure the coating meets our rigorous quality standards. We address any final touch-ups to ensure that your floor looks and performs perfectly. The area is then cleaned up, leaving you with a pristine, ready-to-use industrial floor that is built to last.

The "Best" Tru Flake 2-Day Hybrid Industrial Epoxy Coating System is more than just a flooring solution—it's an investment in the future of your business. By choosing this system, you're ensuring a safe, durable, and visually appealing environment that supports the efficiency and longevity of your operations. Contact us today to learn how this top-tier flooring system can benefit your facility and help you maintain a competitive edge in your industry.

Five Key Benefits of the Tru Flake Hybrid Industrial Epoxy Coating System:

1. Chemical Resistance: The system’s 100% solid epoxy base withstands corrosive chemicals, ensuring lasting protection in industrial environments.

2. Durability: Fortified with AlumX additive, the high-wear topcoat resists scratches, abrasions, and impacts, extending the floor’s lifespan.

3. Moisture Protection: A moisture vapor-resistant epoxy layer prevents bubbling, peeling, and delamination, maintaining the floor’s integrity.

4. Slip Resistance: A coarse nonslip additive reduces slip hazards, enhancing safety in areas prone to spills or wet conditions.

5. Customizable Aesthetics: Full color chip broadcast allows for a visually appealing, branded finish that also serves functional purposes like zoning.